Manufacturing

Built in America.
Wilmington, North Carolina.

One factory. Three product lines. All under one roof. Rattle Cane ships first — generating revenue while Guardian Angel completes FCC certification.

City

Wilmington, NC

● Confirmed

County

New Hanover County

● Confirmed

Site

Search Active

● In Progress

Target Size

8,000–12,000 sq ft

● Confirmed

Why Wilmington

Port of Wilmington

Direct access to global supply chain. Mouser and Parts Express components arrive domestically. Export capability for future international growth.

Workforce Pipeline

UNCW and Cape Fear Community College produce engineering and technical graduates annually. Established manufacturing workforce in the region.

NC Incentives

Job Development Investment Grant (JDIG), One NC Fund, and NCMEP consulting available. New Hanover County actively recruits manufacturing operations.

Cost Structure

Industrial lease rates significantly below Las Vegas and major metros. Labor costs competitive. No state income tax on manufacturing income.

Shared Production

All three products manufactured under one roof. Shared tooling, shared workforce, shared overhead. Rattle Cane revenue funds Guardian Angel certification.

SBA 504 Ready

Once factory is operational and generating revenue, SBA 504 loan secured against equipment and real estate accelerates capacity expansion.

Build Timeline

1

Phase 1

In Progress

Site Selection

Identify and lease facility in New Hanover County, Wilmington NC. Target 8,000–12,000 sq ft industrial space.

2

Phase 2

Pending

Build-Out

ESD flooring, electrical, compressed air, anodizing exhaust, assembly lighting. Permit and contractor engagement.

3

Phase 3

Pending

Rattle Cane Line

Install tooling, run pilot batch of 50 units, validate QC protocol, begin production.

4

Phase 4

Pending

Guardian Angel Line

Install ESD workstations, reflow oven, test chambers. Begin PCB assembly after FCC approval.

5

Phase 5

Pending

Vantedge Home Line

Install enclosure assembly stations, display and IP68 test rigs. Begin production after beta validation.

6

Phase 6

Pending

Full Operations

All three product lines running. Target 100+ Rattle Cane units per worker per day at full capacity.

Production Equipment

Rattle Cane Line

CNC Tube Cutting Machine

Precision shaft cutting to length

Pending

Anodizing Tank System

Type II matte black finish

Pending

Press-Fit Assembly Jig

End plug installation

Pending

Assembly Benches x4

Final assembly and QC

Pending

Rattle Test Station

5-point QC protocol per unit

Pending

Guardian Angel Line

ESD Workstations x6

Static-safe PCB assembly

Pending

Reflow Oven

SMD component soldering

Pending

J-Link Programmer Station

Firmware flashing

Pending

RF Test Chamber

LTE-M and GPS validation

Pending

Enclosure Press x2

Final device assembly

Pending

Vantedge Home Line

Enclosure Assembly Stations x4

Dock, Speaker, Watch assembly

Pending

Display Calibration Rig

Dock Tablet screen validation

Pending

Watch Pressure Tester

IP68 waterproof validation

Pending

Final QC Burn-In Station

24hr device validation

Pending

Factory Economics

Rattle Cane

Assembly Time~4 min/unit
Units/Worker/Day100+
Revenue/Worker/Day$8,900+
Gross Margin89%
FCC RequiredNo

Guardian Angel

Assembly Time~45 min/unit
Units/Worker/Day10–12
BOM Cost$48
Retail Price$349
FCC RequiredYes

Vantedge Home

Bundle BOM$292
Bundle Retail$799
Gross Margin63–71%
Devices per Bundle3
FCC RequiredYes

Get Involved

The factory is the foundation.

Angel investment funds the factory. The factory funds everything else. Five investor spots at $200K each. Accredited investors only.